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Ken Gall

Professor in the Thomas Lord Department of Mechanical Engineering and Materials Science
Thomas Lord Department of Mechanical Engineering and Materials Science
144 Hudson Hall, Box 90300, Durham, NC 27708
144 Hudson Hall, Box 90300, Durham, NC 27708

Scholarly Works - Conferences


Patient- and Ventilator-Specific Modeling to Drive the Use and Development of 3D Printed Devices for Rapid Ventilator Splitting During the COVID-19 Pandemic

Conference Lecture Notes in Computer Science Including Subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics · January 1, 2022 In the early days of the COVID-19 pandemic, there was a pressing need for an expansion of the ventilator capacity in response to the COVID19 pandemic. Reserved for dire situations, ventilator splitting is complex, and has previously been limited to patient ... Full text Cite

Getting PEEK to Stick to Bone: The Development of Porous PEEK for Interbody Fusion Devices.

Conference Techniques in orthopaedics (Rockville, Md.) · September 2017 Interbody fusion cages are routinely implanted during spinal fusion procedures to facilitate arthrodesis of a degenerated or unstable vertebral segment. Current cages are most commonly made from polyether-ether-ketone (PEEK) due to its favorable mechanical ... Full text Cite

Shape-memory Polymers for Orthopaedic Soft-Tissue Repair

Conference Techniques in Orthopaedics · January 1, 2017 Shape-memory polymers (SMPs) and their medical devices offer improved performance for soft-tissue fixation because of their ability to expand in vivo. Here, we describe the basics of the SMP cycle and the fundamental biomechanics of SMP soft-tissue fixatio ... Full text Cite

Use of 3D Printed Bone Plate in Novel Technique to Surgically Correct Hallux Valgus Deformities.

Conference Techniques in orthopaedics (Rockville, Md.) · September 2016 Three-dimensional (3-D) printing offers many potential advantages in designing and manufacturing plating systems for foot and ankle procedures that involve small, geometrically complex bony anatomy. Here, we describe the design and clinical use of a Ti-6Al ... Full text Cite

3D printing of thermoplastic polyurethane shape memory polymer

Conference CAMX 2015 - Composites and Advanced Materials Expo · January 1, 2015 Copyright 2015 by Raytheon Company. Published by CAMX-The Composites and Advanced Materials Expo with permission.Raytheon has developed a thermoplastic polyurethane (TPU) shape memory polymer (SMP) suitable for 3D printing via fused deposition modeling (FD ... Cite

3D printing of thermoplastic polyurethane shape memory polymer

Conference Camx 2015 Composites and Advanced Materials Expo · January 1, 2015 Raytheon has developed a thermoplastic polyurethane (TPU) shape memory polymer (SMP) suitable for 3D printing via fused deposition modeling (FDM®). After printing, the final part may be warmed above its glass transition temperature (Tg), packaged into a te ... Cite

Bending analysis of textured polycrystalline shape memory alloy beams

Conference ASME 2012 Conference on Smart Materials Adaptive Structures and Intelligent Systems Smasis 2012 · December 1, 2012 In this paper a micro-mechanical model that incorporates single crystal constitutive relationships is used for studying the pseudoelastic response of polycrystalline shape memory alloy beams subjected to bending. In the micro-mechanical framework, the stre ... Full text Cite

A closed-form solution for superelastic shape memory alloy beams subjected to bending

Conference Proceedings of SPIE the International Society for Optical Engineering · June 6, 2012 A macroscopic phenomenological framework is used for developing a closed-form solution for analyzing the pure bending of shape memory alloy (SMA) beams. In order to study the effect of tension-compression asymmetry on the bending response, two different tr ... Full text Cite

The influence of trabecular microstructure on mechanical properties and the pullout strength of suture anchors

Conference ASME 2010 Summer Bioengineering Conference Sbc 2010 · December 1, 2010 Full text Cite

The effect of trabecular microstructure and mechanical properties on the pullout strength of suture anchors

Conference Proceedings of the ASME Summer Bioengineering Conference 2009 Sbc2009 · December 1, 2009 Full text Cite

Effect of sidegroup on mechanical properties of acrylate networks for biomedical applications

Conference Proceedings of the ASME Summer Bioengineering Conference Sbc2008 · December 1, 2009 Cite

Effect of chemical crosslinking on the free-strain recovery characteristics of amorphous shape-memory polymers

Conference Materials Research Society Symposium Proceedings · January 1, 2009 The goal of this study is to investigate the fundamental relationship between the extent of crosslinking and shape-memory behavior of amorphous, (meth)acrylate-based polymer networks. The polymer networks were produced by copolymerization of tert-butyl acr ... Full text Cite

Stress-induced martensitic transformations and shape memory at nanometer scales

Conference Smst 2006 Proceedings of the International Conference on Shape Memory and Superelastic Technologies · December 1, 2008 Nickel-titanium (NiTi) shape memory alloys undergo relatively large recoverable inelastic deformations via a stress-induced martensitic phase transformation. Although stress-induced phase transformations in shape memory alloys are well characterized and ut ... Full text Cite

Effect of chemistry on thermo-mechanical shape-memory properties of acrylate networks

Conference Advances in Heterogeneous Material Mechanics 2008 Proceedings of the 2nd International Conference on Heterogeneous Material Mechanics Ichmm 2008 · November 28, 2008 Shape-memory acrylate networks are novel materials for both biomedical and industrial applications. The purpose of this study is to understand how the chemical structure dictates thermo-mechanical properties of shape-memory acrylate networks, specifically ... Cite

Cyclic and monotonic behavior of epoxy shape memory polymer foam

Conference Advances in Heterogeneous Material Mechanics 2008 Proceedings of the 2nd International Conference on Heterogeneous Material Mechanics Ichmm 2008 · November 28, 2008 Shape memory polymer (SMP) foams have low density, high compressibility, and shape memory properties that give them a wide range of potential applications. However, their thermo-mechanical and structural behavior is not well understood. We investigated epo ... Cite

Thickness and uniformity modeling of the deposition of shape memory polymers for information storage applications

Conference Asmc Advanced Semiconductor Manufacturing Conference Proceedings · August 15, 2008 Shape memory polymers are of interest as high-capacity information storage media. This research seeks to understand the effects of processing conditions on the following candidate polymers: diethylene glycol dimethacrylate (DEGDMA), tertbutyl acrylate (tBA ... Full text Cite

Thermal properties of an open cell epoxy shape memory polymer foam

Conference International SAMPE Technical Conference · December 1, 2007 The thermal properties of an epoxy SMF (shape memory polymer foam) are measured and reported for an 18% dense foam, and it was found that the thermal diffusivity increased by an order of magnitude in going from fully expanded to fully compressed, while the ... Cite

Thermo-mechanical behavior of adaptive polymer foam

Conference International SAMPE Technical Conference · December 1, 2007 Adaptive (shape memory) polymer foams have potential aerospace applications, but their thermo-mechanical behavior under deformation conditions is not well understood. We examined epoxy adaptive foams with an average relative density near 20% by deforming t ... Cite

Thermo-mechanical evolution of multilayer thin films: Part I. Mechanical behavior of Au/Cr/Si microcantilevers

Conference Thin Solid Films · February 12, 2007 MEMS microcantilever test structures were utilized to examine the microstructural evolution of Au/Cr/Si thin films subject to annealing. Curvature evolution of the micron-sized structures was measured in response to anneals at various times and temperature ... Full text Cite

Thermo-mechanical evolution of multilayer thin films: Part II. Microstructure evolution in Au/Cr/Si microcantilevers

Conference Thin Solid Films · February 12, 2007 The structure and composition of Au/Cr/Si microcantilevers were examined both before and after annealing. The microstructural observations are used to explain the sophisticated curvature-temperature relationships presented in Part I of this paper series. F ... Full text Cite

Shape memory capacitors for next generation embedded actives

Conference Proceedings Electronic Components and Technology Conference · December 22, 2006 Integral discrete passives occupy nearly 45% of the board real estate. By embedding passives we have the following advantages: improving packaging efficiency & electrical performance, reducing the use of printed wiring board real estate, eliminating assemb ... Full text Cite

The mechanical properties of atomic layer deposited alumina for use in micro- and nano-electromechanical systems

Conference Sensors and Actuators A Physical · August 14, 2006 Mechanical characterization of atomic layer deposited (ALD) alumina (Al2O3) for use in micro- and nano-electromechanical systems has been performed using several measurement techniques including: instrumented nanoindentation, bulge te ... Full text Cite

Shape memory at nanometer scales

Conference Materials Research Society Symposium Proceedings · May 8, 2006 Nickel-titanium (NiTi) shape memory alloys undergo relatively large recoverable inelastic deformations via a stress-induced martensitic phase transformation. The nanoindentation experimental results presented in this study are the first to show evidence of ... Cite

Galvanic corrosion: A microsystems device integrity and reliability concern

Conference Proceedings of SPIE the International Society for Optical Engineering · May 3, 2006 We have studied the corrosion of phosphorus-doped polySi when contacted to a gold metallization layer and exposed to various hydrofluoric acid (HF) based chemistries, including mixtures with HCI, C 2H 6O, H 2O, NH 4 Full text Cite

Thermal processing of polycrystalline NiTi shape memory alloys

Conference Medical Device Materials II Proceedings of the Materials and Processes for Medical Devices Conference 2004 · December 1, 2005 The objective of this study is to examine the effect of heat treatment on polycrystalline Ti-50.9 at.%Ni in hot-rolled and cold-drawn states. In particular we examine microstructure, transformation temperatures and mechanical behavior of deformation proces ... Cite

Mechanical effects of galvanic corrosion of thin film polysilicon

Conference American Society of Mechanical Engineers Micro Electro Mechanical Systems Division Publications MEMS · December 1, 2005 Mechanical, and electrical effects generated by the galvanic corrosion of polysilicon immersed in various hydrofluoric acid (HF)-based solutions are described. Micromachined test structures consisting of phosphorus-doped polysilicon in contact with a gold ... Full text Cite

Improved fracture healing with use of shape memory alloys

Conference Medical Device Materials II Proceedings of the Materials and Processes for Medical Devices Conference 2004 · December 1, 2005 The introduction of shape memory alloys (SMA) as an active implant material has greatly advanced the medical industry. The most heavily utilized SMA in biomedical applications is nickel titanium (NiTiNOL) due to its ability to instantaneously recover large ... Cite

Optimized thermomechanics of a shape-memory polymer stent to recover at body temperature

Conference Proceedings of the 2005 Summer Bioengineering Conference · December 1, 2005 Cite

Shape-memory polymer based neuronal probes

Conference Proceedings of the 2005 Summer Bioengineering Conference · December 1, 2005 Cite

Elastic Memory Composites (EMC) for deployable industrial and commercial applications

Conference Proceedings of SPIE the International Society for Optical Engineering · September 29, 2005 The use of smart materials and multifunctional components has the potential to provide enhanced performance, improved economics, and reduced safety concerns for applications ranging from outer space to subterranean. Elastic Memory Composite (EMC) materials ... Full text Cite

Free recovery effects of shape-memory polymers for cardiovascular stents

Conference Materials Research Society Symposium Proceedings · January 1, 2005 The shape-memory effect was examined in polymer stents intended for cardiovascular applications. Four polymer networks were synthesized from polyethylene glycol) dimethacrylate and tert-butyl acrylate with 10 wt% and 20 wt% crosslinker, and with glass tran ... Full text Cite

Thermomechanics of shape memory polymer nanocomposites

Conference Mechanics of Materials · October 1, 2004 Shape memory polymers (SMPs) have the capacity to recover large strains when pre-deformed at an elevated temperature, cooled to a lower temperature, and reheated. The thermomechanical behavior of SMPs can be tailored by modifying the molecular structure of ... Full text Cite

Thermomechanical behavior and reliability of AU/SI MEMS structures

Conference Annual Proceedings Reliability Physics Symposium · July 12, 2004 The magnitude and physics of inelastic behavior of Au/Si microelectromechanical structures at various thermomechanical loading conditions were investigated. Bimorph gold and polysilicon cantilever beams were fabricated by commercial foundry process. The cu ... Cite

Creep and stress relaxation in bilayer Au/Si microcantilevers

Conference Proceedings of SPIE the International Society for Optical Engineering · May 10, 2004 We examine creep of thin film Au on curved bimaterial Au/Si microcantilevers. Time-dependent inelastic strains in the Au film lead to gradual changes in the microcantilever curvature over time. Curvature- temperature-time experiments are used to examine th ... Full text Cite

Thermal cycling response of layered gold/polysilicon MEMS structures

Conference Mechanics of Materials · January 1, 2004 Multi-layer material structures in micro-electromechanical systems (MEMS) differ considerably from their micro-electronic counterparts since the thicknesses of the film and substrate are comparable. Due to thermal expansion coefficient mismatch between met ... Full text Cite

Thermomechanical behavior and reliability of Au/Si MEMS structures

Conference IEEE International Reliability Physics Symposium Proceedings · January 1, 2004 Our work with micromechanical structures investigates the magnitude and physics of inelastic behavior at various thermomechanical-loading conditions. We also seek to achieve greater mechanical stability, for example using nanometer-thick atomic-layer depos ... Full text Cite

Thermomechanics of the shape memory effect in polymers

Conference Materials Research Society Symposium Proceedings · January 1, 2004 Shape memory polymers (SMPs) have the capacity to store and recover relatively large strains when subjected to a unique thermomechanical cycle. In this study, the thermomechanics of strain storage and strain/stress recovery are investigated in a shape memo ... Full text Cite

Cast NiTi shape-memory alloys

Conference Materials Research Society Symposium Proceedings · January 1, 2004 The purpose of this study is to investigate the structure and properties of polycrystalline NiTi in its cast form. Although it is commonly stated in the literature that cast NiTi has poor shape-memory behavior, this study demonstrates that with appropriate ... Full text Cite

Optimizing the thermomechanics of shape-memory polymers for biomedical applications

Conference Materials Research Society Symposium Proceedings · January 1, 2004 We examine the shape-memory effect in polymer networks intended for biomedical applications. The polymers were photopolymerized from tert-butyl acrylate (tBA) with polyethyleneglycol dimethacrylate (PEGDMA) acting as a crosslinker. Three-point flexural tes ... Full text Cite

Morphology and microstructure evolution of multilayer Au/Cr/Si thin films subject to annealing

Conference Materials Research Society Symposium Proceedings · January 1, 2004 Au/Cr/Si microcantilevers were studied in their as-deposited condition and annealed state, with emphasis on a thermal treatment of 225 °C for 24 hours. Change in beam curvature was monitored during isothermal hold as a function of time. Secondary grain gro ... Full text Cite

Stability and structural transition of gold nanowires under their own surface stresses

Conference Materials Research Society Symposium Proceedings · January 1, 2004 First-principle, tight binding, and semi-empirical embedded atom calculations are used to investigate a tetragonal phase transformation in gold nanowires. As wire diameter is decreased, tight binding and modified embedded atom simulations predict a surface ... Full text Cite

Galvanic cell formation during mems release processes: Implications for sub-micron device fabrication

Conference American Society of Mechanical Engineers Micro Electro Mechanical Systems Division Publications MEMS · January 1, 2004 The addition of a noble metallization layer to doped polysilicon results in the formation of a galvanic cell when the composite is submerged in aqueous hydrofluoric acid. A corrosion current created by the galvanic cell promotes the electrochemical etching ... Full text Cite

Thermal processing of polycrystalline NiTi shape memory alloys

Conference Materials Research Society Symposium Proceedings · January 1, 2004 The objective of this study is to examine the effect of heat treatment on polycrystalline Ti50.9 at.%Ni subsequent to hot-rolling. In particular we examine microstructure, transformation temperatures and mechanical behavior of deformation processed NiTi. T ... Full text Cite

Development of a shockless thermally actuated release nut using elastic memory composite material

Conference 44th AIAA ASME ASCE AHS ASC Structures Structural Dynamics and Materials Conference · December 1, 2003 Spacecraft require a variety of separation and release devices to accommodate separation from the launch vehicle and deployment of solar arrays and other appendages. Pyrotechnic release devices produce high shock and contamination, are hazardous and costly ... Cite

Development of a prototype Elastic Memory Composite stem for large space structures

Conference 44th AIAA ASME ASCE AHS ASC Structures Structural Dynamics and Materials Conference · December 1, 2003 This paper describes an engineering program for the development of a seven-meter-long Elastic Memory Composite (EMC), Storable Tubular Extendible Member (STEM) boom, and its deployment-control system. EMC STEM booms have the potential to be much larger, in ... Cite

Fatigue and asymmetric deformation of nitinol shape memory alloys

Conference Medical Device Materials Proceedings of the Materials and Processes for Medical Devices Conference 2003 · December 1, 2003 Nickel titanium (NiTi) shape memory alloys, also referred to as Nitinol, have been used in various medical applications owing to their ability to recover large stratins and their relatively strong chemical and mechanical bio-compatibility. Amongst other th ... Cite

Shape memory polymers for medical applications

Conference Medical Device Materials Proceedings of the Materials and Processes for Medical Devices Conference 2003 · December 1, 2003 We present new results on the thermomechanical packaging and recovery behavior of shape memory polymers (SMPs) for medical applications. SMPs possess the ability to store and recover large strains by the application of a prescribed thermomechanical cycle. ... Cite

Effect of Al2O3 ALD nanocoatings on the thermo-mechanical behavior of Au/Si MEMS structures

Conference Annual Proceedings Reliability Physics Symposium · July 21, 2003 The effect of Al203 atomic layer deposition (ALD) nanocoatings on the thermo-mechanical behavior of Au/Si microelectromechanical systems (MEMS) structures was discussed. The gold/polysilicon (Au/Si) beam structures were fabricated usi ... Cite

The shape memory effect and superelasticity in nickel-titanium single crystals aged under applied stress

Conference Journal De Physique IV JP · January 1, 2003 Aging under applied stress of <111> and <122> Ti-51at.%Ni single crystals leads to the formation of one crystallographic variant of Ti3Ni4 particles, but after aging without stress four particle variants are observed. It has been show ... Full text Cite

Development of a shockless thermally actuated release nut using elastic memory composite material

Conference Collection of Technical Papers AIAA ASME ASCE AHS ASC Structures Structural Dynamics and Materials Conference · January 1, 2003 Spacecraft require a variety of separation and release devices to accommodate separation from the launch vehicle and deployment of solar arrays and other appendages. Pyrotechnic release devices produce high shock and contamination, are hazardous and costly ... Full text Cite

Development of a prototype elastic memory composite stem for large space structures

Conference Collection of Technical Papers AIAA ASME ASCE AHS ASC Structures Structural Dynamics and Materials Conference · January 1, 2003 This paper describes an engineering program for the development of a seven-meter-long Elastic Memory Composite (EMC), Storable Tubular Extendible Member (STEM) boom, and its deployment-control system. EMC STEM booms have the potential to be much larger, in ... Full text Cite

Effect of Al2O3 ALD nanocoatings on the thermo-mechanical behavior of Au/Si MEMS structures

Conference IEEE International Reliability Physics Symposium Proceedings · January 1, 2003 In the present study we examine the effect of different thermal hold temperatures on creep and stress relaxation during the first thermal cycle and the effect of maximum cycling temperature on thermal ratcheting. We also explore the use of Atomic Layer Dep ... Full text Cite

Small crack tip cyclic behavior in dual-phase Al-Si alloys

Conference PROCEEDINGS OF THE 4TH INTERNATIONAL CONFERENCE ON NONLINEAR MECHANICS · January 1, 2002 Link to item Cite

Observations on stress-induced transformations in NITI alloys

Conference IUTAM SYMPOSIUM ON MECHANICS OF MARTENSITIC PHASE TRANSFORMATION IN SOLIDS · January 1, 2002 Link to item Cite

Micro-mechanisms of deformation in fiber reinforced polymer matrix elastic memory composites

Conference 19th AIAA Applied Aerodynamics Conference · December 1, 2001 Polymer matrix Elastic Memory Composite (EMC) materials show great potential for use as ultra-light weight deployable structures for space applications. Critical to acceptance of these materials is the ability to efficiently package these materials for lau ... Cite

Cyclic deformation behavior of single crystal NiTi

Conference Materials Science and Engineering A · September 15, 2001 Single crystals of NiTi (with 50.8 at.% Ni) were subjected to cyclic loading conditions at room temperature which is above the Ms (martensite start) temperature of - 30°C. The single crystals exhibited remarkable cyclic hardening under zero to c ... Full text Cite

Micro-mechanisms of deformation in fiber reinforced polymer matrix elastic memory composites

Conference Collection of Technical Papers AIAA ASME ASCE AHS ASC Structures Structural Dynamics and Materials Conference · January 1, 2001 Polymer matrix Elastic Memory Composite (EMC) materials show great potential for use as ultra-light weight deployable structures for space applications. A detailed investigation on the micro-mechanisms of deformation in EMC materials is presented. The resu ... Cite

Developments in elastic memory composite materials for spacecraft deployable structures

Conference IEEE Aerospace Conference Proceedings · January 1, 2001 Near-term and future spacecraft and satellites will require large ultra-lightweight structures and components that must be efficiently packaged for launch and reliably deployed on orbit. A new material technology called Elastic Memory Composite (EMC) mater ... Full text Cite

Micro-mechanisms of deformation in fiber reinforced polymer matrix elastic memory composites

Conference 19th AIAA Applied Aerodynamics Conference · January 1, 2001 Polymer matrix Elastic Memory Composite (EMC) materials show great potential for use as ultra-light weight deployable structures for space applications. Critical to acceptance of these materials is the ability to efficiently package these materials for lau ... Full text Cite

NiTi experiments versus modeling: Where do we stand?

Conference Proceedings of SPIE the International Society for Optical Engineering · January 1, 2000 The next generation of shape memory alloy constitutive models must explicitly or implicitly account for the physics of deformation. Such thermodynamic based micro-mechanical or internal state variable models yield a class of constitutive models with predic ... Cite

Integration of basic materials research into the design of cast components by a multi-scale methodology

Conference Journal of Engineering Materials and Technology Transactions of the ASME · January 1, 2000 We present a formal methodology to integrate basic materials research results into a design procedure for engineering components. Although the methodology is generic, we demonstrate its development and application in designing a cast automotive control arm ... Full text Cite

Size scale dependence of deformation in NiTi

Conference ASME International Mechanical Engineering Congress and Exposition Proceedings Imece · January 1, 2000 Full text Cite

Fatigue crack growth - a modeling perspective

Conference Proceedings of the TMS Fall Meeting · December 1, 1997 Modeling of fatigue crack growth processes require calculations of crack tip stress fields, including the influence of premature crack contact and crack opening displacements. Two problems that have been of recent interest to the senior author will be desc ... Cite

Crack closure and microstructurally short fatigue crack growth rates

Conference ADVANCES IN FRACTURE RESEARCH, VOLS 1-6 · January 1, 1997 Link to item Cite