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Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments

Publication ,  Journal Article
Kesler, RM; Sauer, N; Barowy, A; Probert, C; Neumann, DL; Mayer, AC; Niemeier-Walsh, M; Fent, KW; Stapleton, HM; Horn, GP
Published in: Fire Safety Journal
December 1, 2025

The combustion of vehicles generates fire effluent that may contain compounds that pose unique health hazards. This study evaluated the composition of products of combustion that may present chronic health concerns from electric vehicles (EVs) and internal combustion engine vehicles (ICEVs). Six EVs and three ICEVs were ignited with a 30 kW burner and allowed to burn until all combustible components of the entire vehicle were consumed. Active and passive air samplers were deployed 3.0 m in front of and 4.5 m behind the vehicle’s bumpers, and in the smoke plume 8.7 m above the vehicle. Combustion gases were sampled for volatile organic compounds (VOCs), polycyclic aromatic hydrocarbons (PAHs), heavy metals, acid gases, per- and polyfluoroalkyl substances (PFAS), and inhalable particulates. EVs and ICEVs burned for similar durations, though EVs took longer to initially catch fire with this particular ignition method. Acid gases, VOCs, PFAS, PAHs, and inhalable particulates in the smoke showed minor differences between the vehicle types, though fluoride particulate was notably greater in the EV fires. Greater amounts of heavy metals (specifically nickel, manganese, cobalt, and lithium) were detected in the EV fire effluent relative to the ICEVs. Both EV and ICEV fires produce combustion products that could present health hazards to responders or bystanders.

Duke Scholars

Published In

Fire Safety Journal

DOI

ISSN

0379-7112

Publication Date

December 1, 2025

Volume

158

Related Subject Headings

  • Civil Engineering
  • 4005 Civil engineering
  • 0911 Maritime Engineering
  • 0904 Chemical Engineering
 

Citation

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Chicago
ICMJE
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Kesler, R. M., Sauer, N., Barowy, A., Probert, C., Neumann, D. L., Mayer, A. C., … Horn, G. P. (2025). Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments. Fire Safety Journal, 158. https://doi.org/10.1016/j.firesaf.2025.104558
Kesler, R. M., N. Sauer, A. Barowy, C. Probert, D. L. Neumann, A. C. Mayer, M. Niemeier-Walsh, K. W. Fent, H. M. Stapleton, and G. P. Horn. “Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments.” Fire Safety Journal 158 (December 1, 2025). https://doi.org/10.1016/j.firesaf.2025.104558.
Kesler RM, Sauer N, Barowy A, Probert C, Neumann DL, Mayer AC, et al. Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments. Fire Safety Journal. 2025 Dec 1;158.
Kesler, R. M., et al. “Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments.” Fire Safety Journal, vol. 158, Dec. 2025. Scopus, doi:10.1016/j.firesaf.2025.104558.
Kesler RM, Sauer N, Barowy A, Probert C, Neumann DL, Mayer AC, Niemeier-Walsh M, Fent KW, Stapleton HM, Horn GP. Evaluation of combustion products in air from electric and internal combustion engine vehicles during full-scale fire experiments. Fire Safety Journal. 2025 Dec 1;158.
Journal cover image

Published In

Fire Safety Journal

DOI

ISSN

0379-7112

Publication Date

December 1, 2025

Volume

158

Related Subject Headings

  • Civil Engineering
  • 4005 Civil engineering
  • 0911 Maritime Engineering
  • 0904 Chemical Engineering