Microstructure and wear resistance of laser cladding AlCoCrFeNiSiB high-entropy alloy with high boron content

In this study, a wear-resistant coating of high boron content Al1.5CoCr2Fe1.5NiSi0.5B2 high-entropy alloy (HEA) was prepared on X65 pipeline steel by laser cladding. The coating underwent microhardness testing, wear performance testing, and analyses including scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD). The results revealed a dual-phase structure of body-centered cube (BCC) and face-entered cube (FCC) in the coating, with the presence of Fe1.1Cr0.9B0.9 phase distributed within the BCC. Utilizing high-resolution transmission electron microscopy (HRTEM) characterization, irregular atomic arrangement regions within the BCC structure were observed. Through the calculation of the α2 and ε parameters of the coating, the degree of lattice distortion in the BCC and FCC phases was quantitatively described. The results suggested that the addition of a substantial amount of boron could strengthen the lattice distortion effect, leading to improved hardness and wear resistance of the coating. The average microhardness of the coating was 912 HV, about 5 times higher than X65 substrate, improved by more than 10 % compared with other AlCoCrFeNi-based high-entropy alloys and B-containing high-entropy alloys. The wear rate was 4.78 × 10⁻⁶ mm/N·m, wear performance is nearly 10 times higher than other AlCoCrFeNi HEA without boron, 2 times higher than HEA with born. The wear mechanism of the coating was identified as abrasive and oxidative wear.

Duke Scholars

Author Zhaohui Wang Pathology